AI-Powered Vision for Safer, Smarter Factories
Every factory runs on two things: safety and quality. Visylix delivers both by turning your existing camera infrastructure into an always-on AI safety officer and quality inspector that never takes a break, never loses focus, and never misses a violation.
AI Built for the Factory Floor
Four specialized AI models engineered for the harsh realities of manufacturing: variable lighting, vibration, dust, and the relentless pace of production.
Safety Gear Detection
Real-time PPE verification for hard hats, safety vests, goggles, gloves, and steel-toe boots. Instant alerts when workers enter hazardous zones without proper protective equipment.
Object Detection
Automated visual defect inspection on production lines. Identify surface flaws, dimensional anomalies, and assembly errors at speeds and accuracy levels impossible for human inspectors.
Person Tracking
Track worker positions relative to machinery, exclusion zones, and each other. Detect proximity violations before they become incidents and map movement patterns for ergonomic optimization.
Motion Detection
Intelligent activity monitoring for restricted areas, after-hours intrusion detection, and equipment tamper alerts. Distinguish between authorized operations and genuine security events.
Transforming Factory Operations
Real-world applications that show how Visylix helps manufacturers reduce incidents, improve product quality, and maintain regulatory compliance.
Worker Safety & PPE Compliance
Safety regulations exist for good reason, but enforcement has always depended on supervisors who cannot be everywhere at once. Visylix closes that gap with continuous AI monitoring that verifies PPE compliance at every entry point, workstation, and hazardous zone across your entire facility, automatically.
- Multi-class PPE detection: helmets, vests, goggles, gloves
- Zone-specific rules for different hazard levels
- Real-time supervisor alerts with visual evidence
- Compliance trend dashboards for EHS reporting
Quality Inspection
Human inspectors fatigue after hours on the line. Cameras do not. Visylix deploys object detection models trained on your specific product defects to inspect every unit at full production speed, catching surface scratches, weld irregularities, missing components, and dimensional deviations that slip past manual checks.
- Custom defect models trained on your product line
- Full-speed inline inspection without production slowdown
- Defect classification and severity grading
- Statistical process control integration and trend alerting
Restricted Zone Monitoring
Robotic cells, chemical storage, high-voltage areas, and loading docks all require strict access control. Visylix combines motion detection with person tracking to enforce exclusion zones in real time, triggering machine shutdowns or lockouts the instant an unauthorized person breaches a boundary.
- Virtual perimeter fencing around hazardous equipment
- Automated machine stop signals on zone breach
- After-hours intrusion detection with instant alerts
- Complete audit trail for OSHA and ISO compliance
Measurable Results
Quantifiable improvements that Visylix manufacturing deployments deliver across safety, quality control, and compliance operations.
Proactive PPE enforcement and zone monitoring prevent incidents before they happen.
AI-powered visual inspection catches defects that human inspectors consistently miss.
Automated record-keeping and dashboards turn weeks of audit preparation into days.
Sub-second detection-to-alert pipeline ensures immediate response to safety events.
Ready to Build a Safer Factory?
Our manufacturing solution architects understand the complexities of industrial environments. Let us design a Visylix deployment that meets your facility's safety and quality goals.