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A safer, more disciplined production floor on every shift. Visylix checks PPE zone by zone, warns anyone stepping into a machine envelope, spots falls, fire and smoke, notices when tools leave their place and flags anything unusual on the line, all on your own servers.
What stands in the way today, and why plain CCTV cannot fix it.
Supervisors cannot watch every press, conveyor and walkway on every shift, so missing helmets and vests go unnoticed until an incident report is written.
People stepping into robot cells, press envelopes and forklift lanes create the most serious risks on the floor, and plain CCTV only shows them afterwards.
Tools, fixtures and parts that walk away from their stations cost production time and are hard to trace without searchable, timestamped video.
Fire and smoke near ovens, paint lines and stores need an alert in seconds, and process footage often cannot leave the plant.
Visylix watches every camera, decides what matters and acts on it, using the cameras you already own.
Helmet and vest checks by default, up to nine PPE items per zone, with instant alerts and hourly and daily compliance rollups. PPE detection scores mAP@50 0.865 on a frozen 10,315-image evaluation set.
Draw a zone around a press, robot cell or forklift lane and get an alert, a spoken warning and a siren the moment a person enters. Line crossing guards walkways and one-way routes.
Pose estimation spots a worker who falls, and fire and smoke detection raises a critical alarm with a snapshot, routed to the control room and the shift supervisor at once.
Know when a tool, fixture or part leaves its place. Anomaly detection learns each camera's normal and flags the unusual, and object detection recognises 80 classes of everyday objects.
Heat maps show where people gather, where routes congest and which areas see traffic they should not, so layout and staffing decisions rest on evidence.
Alarms open in the operator console, reach plant systems over MQTT or signed webhooks, and escalate automatically when a critical alert goes unacknowledged.
What you get, on your own cameras and your own servers.
On a frozen 10,315-image evaluation set.
Talkdown, siren and supervisor alert.
Different rules for press and walkway.
On premise or fully air-gapped.
Visylix PPE detection scores mAP@50 0.865 on a frozen 10,315-image evaluation set. It checks helmets and vests by default and can be set to check up to nine PPE items, with different requirements for each zone.
Process discipline on the floor: the right PPE in the right zone, nobody inside a machine envelope while it runs, tools and fixtures staying where they belong, and anything out of the ordinary on a line flagged at once. Visylix watches the people and the process around your production, with a searchable, timestamped record of every event.
Yes. Zones are set per camera and per model, so a press area can require helmet and vest while the walkway beside it does not, on the same camera. Rules can also run on a schedule, for example arming a danger zone only while a line is running.
Yes. Removed-object detection raises an alert when an item leaves a marked area, with a snapshot of the moment it went. Anomaly detection learns each camera's normal and flags the unusual cases nobody wrote a rule for.
Sudarshan rules respond in seconds: a spoken warning through the camera speaker, a siren relay, an alarm in the operator console and a message to the shift supervisor. Events can also go to your plant systems over MQTT or signed webhooks, and critical alerts that nobody acknowledges escalate automatically.
No. Visylix ships as a Docker image on your own servers, including fully air-gapped networks. The AI analytics and the Radha copilot run locally, so process footage never crosses the plant boundary.
See how Visylix keeps your plant safe and disciplined: PPE by zone, danger-zone warnings, falls, fire and smoke, and removed-tool alerts on your own servers.